Overview

A leading road marking contractor in the UK needed a new road marking vehicle conversion designed for reliability, safety, and ease of operation. These specialist vehicles power high-demand equipment such as compressors, paint heating systems, burners, and safety beacons – often running continuously for long shifts.

The customer asked for a solution that would simplify electrical management, reduce operator workload, and improve uptime on site. Our team delivered a smart electrical controller system that streamlined controls, built in safety features, and future-proofed the vehicle for additional equipment.

The Challenge

Traditional road marking vehicles often rely on:

·       Multiple switch panels scattered across the cab and rear

·       Complex wiring looms with high failure rates

·       Time-consuming fault-finding when circuits fail

·       Limited safety interlocks, leaving room for operator error

The contractor needed a system that would bring all electrical functions into one central hub, ensuring reliable performance in tough road conditions while also meeting UK compliance standards for vehicle electrics.

The Solution

We integrated a custom electrical controller tailored to road marking operations. 

Key features included:

·       Central touchscreen interface in the cab with clear icons for burners, compressors, lighting, and heating systems.

·       Safety interlocks ensuring burners and heaters cannot operate unless ventilation and engine safety conditions are met.

·       Pre-programmed work modes (e.g. “Marking Mode” or “Transit Mode”) automatically enabling/disabling the correct equipment for each stage of operation.

·       CANbus wiring integration reducing clutter, improving reliability, and allowing future equipment add-ons.

·       Diagnostic monitoring with real-time feedback on current draw, circuit health, and system faults.

·       Rugged build quality – IP-rated controller, vibration-resistant wiring, and robust connectors for UK road and weather conditions.

The Result

The completed conversion gave the contractor a next-generation control system that simplified day-to-day use and improved operational efficiency.

Benefits delivered:

·       Reduced downtime – quick fault identification and easy resets mean less time off the road.

·       Operator confidence – intuitive touchscreen controls with clear safety prompts.

·       Compliance-ready – system designed to meet UK vehicle electrical standards.

·       Scalable platform – room to integrate future add-ons such as additional heating tanks or safety beacons.

Customer Feedback

“The new electrical controller has completely changed how we operate our road marking vehicles. Instead of multiple switches and guesswork, everything is controlled in one place, with built-in safety checks. Our operators love it – and it’s saving us time and money on the road.” – Operations Manager, UK Road Marking Contractor

Why It Matters

For UK road marking fleets, uptime, safety, and efficiency are critical. By installing a smart electrical controller, contractors can streamline operations, protect their workforce, and extend the working life of their specialist vehicles.

Our road marking vehicle conversions prove that innovative electrics are just as important as mechanical performance.